CAST-DESIGNER 7.9.1

CAST-Designer 7.9.1: Powerful Casting Simulation & Upfront Design Software

CAST-Designer 7.9 is the industry-leading upfront casting design and fast simulation software specially developed for foundries and die-casting companies. With more than 20 years of continuous development and real foundry experience, version 7.9 brings significant performance improvements, new AI-driven tools, and enhanced defect prediction accuracy.

Key Features of CAST-Designer 7.9.1

• Ultra-Fast Casting Simulation Up to 10× faster than traditional CFD solvers while maintaining high accuracy for gravity sand casting, high-pressure die casting (HPDC), low-pressure die casting (LPDC), investment casting, and tilt pouring.
• AI-Powered Gating & Riser System Designer Automatic generation and optimization of gating, runner, overflow, and riser systems using built-in artificial intelligence and expert system rules.
• Advanced Defect Prediction
  • Shrinkage porosity & shrinkage cavity
  • Air entrainment & oxide inclusion
  • Cold shuts, misruns, and surface defects
  • Hot tearing & residual stress prediction
  • Die soldering and distortion analysis (HPDC)
• One-Click “What-If” Evaluation Quickly compare up to 20 different design schemes in minutes instead of days.
• Full 3D Gating Design in CAD Environment Direct parametric modeling of runners, chills, sleeves, filters, and cooling channels inside the integrated CAD kernel.
• Real-Time Process Window Calculation Automatically calculates optimal pouring temperature, die temperature, plunger velocity profile (HPDC), and mold preheating strategy.
• New in Version 7.9 (2024–2025 Updates)
  • GPU-accelerated flow & solidification solver (up to 30× faster on RTX series cards)
  • Enhanced semi-solid and squeeze casting module
  • New high-resolution micro-porosity model
  • Improved thermal-stress coupling for large iron castings
  • Expanded material database (over 1,500 alloys including latest Al, Mg, Zn, and ductile iron grades)
  • Python scripting & batch automation interface
  • Direct export to NovaFlow&Solid CV for ultra-high precision validation
• Seamless Integration Supports STEP, IGES, Parasolid, CATIA, NX, Creo, SOLIDWORKS native files. One-click geometry repair and meshing.

Product:Cast-Designer 7.9.1
Version:7.9.1
Supported Architectures: x64
Language: english、Multilingual
Supported Operating Systems: Windows 10 or newer
Size: 1CD